# "Duty factor warning" versus "Joint load

**URL:** https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887
**Category:** Robot Controller
**Created:** [May 24, 2012, 4:11am UTC](https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887 "2012-05-24T04:11:01Z")
**Posts on this page:** 6
**Page:** 1

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### Author: ![dhyan](https://dub1.discourse-cdn.com/flex005/user_avatar/tech-community.robotics.abb.com/dhyan/32/2452_2.png) [@dhyan](https://tech-community.robotics.abb.com/u/dhyan)
#### Post date: [May 24, 2012, 4:11am UTC](https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887/1 "2012-05-24T04:11:01Z")

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Dear All

Hi, after using ABB Robot for 4 years, it’s a first time I got  
Alarm 50263 (Duty factor warning).  
“The duty factor for the gearbox of joint rob1\_1 of robot ROB\_1 is too high.  
Continued running without adjustment may cause damage to motor and gearbox.  
Contact your local ABB service support center.”  
Action : Reduce the speed or increase the wait time.

In almost of all the cases, I ussually get Alarm 50055 (Joint load too high).

My question :

1. What is the differences between “Duty factor warning” and Joint  
load too high?  
I see that they have the same remedy : reducing the speed.  
Is it right that “Duty factor warning” is a special case of “Joint  
load too high”?

2. Actually the robot’s cycle time is close to the minimum limit ( I  
must catch up the target of speed).  
Is there anyone know the solution to solve this problem beside reducing the  
speed? May be there is a parameter that I can set by software?

Thanks and regards

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### Author: ![Jorge](https://avatars.discourse-cdn.com/v4/letter/j/9fc29f/32.png) [@Jorge](https://tech-community.robotics.abb.com/u/Jorge)
#### Post date: [May 24, 2012, 1:10pm UTC](https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887/2 "2012-05-24T13:10:49Z")

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Duty Factor, is error that raises the robot when, after evaluate the last 30 minutes of produccion (moves, speed, loads, acceleration, etc), thinks that a gearbox is working outside of the specification, and they life will reduce.

You can reduce the problem, if you change the following parameter:

MOTION\_SYSTEM:

-name “system\_1” -min\_temp\_ambient\_cabinet 5 -max\_temp\_ambient\_cabinet 45  
-min\_temp\_ambient\_robot 5 -max\_temp\_ambient\_robot 45

Change 45 to 40.

/Jorge

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### Author: ![dhyan](https://dub1.discourse-cdn.com/flex005/user_avatar/tech-community.robotics.abb.com/dhyan/32/2452_2.png) [@dhyan](https://tech-community.robotics.abb.com/u/dhyan)
#### Post date: [May 25, 2012, 4:27am UTC](https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887/3 "2012-05-25T04:27:11Z")

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Dear Mr Jorge

Thank you very much for sharring your experience. It’s very very helpful.

Regard

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### Author: ![Gloris13](https://avatars.discourse-cdn.com/v4/letter/g/f08c70/32.png) [@Gloris13](https://tech-community.robotics.abb.com/u/Gloris13)
#### Post date: [March 29, 2017, 5:14am UTC](https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887/4 "2017-03-29T05:14:49Z")

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Jorge, por qué decidiste reducir la temperatura?

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### Author: ![Amine108](https://avatars.discourse-cdn.com/v4/letter/a/f4b2a3/32.png) [@Amine108](https://tech-community.robotics.abb.com/u/Amine108)
#### Post date: [April 15, 2021, 12:53am UTC](https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887/5 "2021-04-15T00:53:22Z")

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> [@dhyan](#):
>
> Dear All
> 
> Hi, after using ABB Robot for 4 years, it’s a first time I got  
> Alarm 50263 (Duty factor warning).  
> “The duty factor for the gearbox of joint rob1\_1 of robot ROB\_1 is too high.  
> Continued running without adjustment may cause damage to motor and gearbox.  
> Contact your local ABB service support center.”  
> Action : Reduce the speed or increase the wait time.
> 
> In almost of all the cases, I ussually get Alarm 50055 (Joint load too high).
> 
> My question :
> 
> 1. What is the differences between “Duty factor warning” and Joint  
> load too high?  
> I see that they have the same remedy : reducing the speed.  
> Is it right that “Duty factor warning” is a special case of “Joint  
> load too high”?
> 
> 2. Actually the robot’s cycle time is close to the minimum limit ( I  
> must catch up the target of speed).  
> Is there anyone know the solution to solve this problem beside reducing the  
> speed? May be there is a parameter that I can set by software?
> 
> Thanks and regards

How do you solve 50055 alarm

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### Author: ![innebandy](https://avatars.discourse-cdn.com/v4/letter/i/67e7ee/32.png) [@innebandy](https://tech-community.robotics.abb.com/u/innebandy)
#### Post date: [April 16, 2021, 4:25am UTC](https://tech-community.robotics.abb.com/t/duty-factor-warning-versus-joint-load/4887/6 "2021-04-16T04:25:22Z")

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To Amine108:

Regarding Error 50055, you need to follow the instructions in the troubleshooting manual as listed below.  
Description: Actual torque on joint arg too high. Might be caused by incorrect load data, too high acceleration, high external process forces, low temperature or hardware error.  
Recommended actions: • Check load data. • Reduce acceleration or speed. • Check hardware.  
When it comes to H/W error, Motor power cable issues are most common.
