# Error 50055 joint load high

**URL:** https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113
**Category:** IRC5
**Tags:** irc5
**Created:** [April 14, 2021, 9:41pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113 "2021-04-14T21:41:14Z")
**Posts on this page:** 12
**Page:** 1

<div class="post-metadata">

### Author: ![Amine108](https://avatars.discourse-cdn.com/v4/letter/a/f4b2a3/32.png) [@Amine108](https://tech-community.robotics.abb.com/u/Amine108)
#### Post date: [April 14, 2021, 9:41pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/1 "2021-04-14T21:41:14Z")

</div>

- We are using Abb Robot Model IRB 4400 IRC5 CONTROLLER.

---

<div class="post-metadata">

### Author: ![lemster68](https://dub1.discourse-cdn.com/flex005/user_avatar/tech-community.robotics.abb.com/lemster68/32/1945_2.png) [@lemster68](https://tech-community.robotics.abb.com/u/lemster68)
#### Post date: [April 15, 2021, 11:58am UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/2 "2021-04-15T11:58:17Z")

</div>

Have you properly defined the tool loaddata and the payload data using LoadID?

---

<div class="post-metadata">

### Author: ![Amine108](https://avatars.discourse-cdn.com/v4/letter/a/f4b2a3/32.png) [@Amine108](https://tech-community.robotics.abb.com/u/Amine108)
#### Post date: [April 15, 2021, 4:49pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/3 "2021-04-15T16:49:02Z")

</div>

The robot works fine for 3 years, we have never changed tool or tool loaddata.

---

<div class="post-metadata">

### Author: ![lemster68](https://dub1.discourse-cdn.com/flex005/user_avatar/tech-community.robotics.abb.com/lemster68/32/1945_2.png) [@lemster68](https://tech-community.robotics.abb.com/u/lemster68)
#### Post date: [April 15, 2021, 4:53pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/4 "2021-04-15T16:53:29Z")

</div>

Was it initially set up at all? It is often times that I find robots where they did not set it up correctly from the beginning because they did not know how. As a Matter of fact, I have been to where the robot was so poorly setup and programmed, it was taught using tool0.

---

<div class="post-metadata">

### Author: ![lemster68](https://dub1.discourse-cdn.com/flex005/user_avatar/tech-community.robotics.abb.com/lemster68/32/1945_2.png) [@lemster68](https://tech-community.robotics.abb.com/u/lemster68)
#### Post date: [April 15, 2021, 4:56pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/5 "2021-04-15T16:56:30Z")

</div>

Has the robot been serviced? Lubrication changed when it should be?

---

<div class="post-metadata">

### Author: ![Amine108](https://avatars.discourse-cdn.com/v4/letter/a/f4b2a3/32.png) [@Amine108](https://tech-community.robotics.abb.com/u/Amine108)
#### Post date: [April 15, 2021, 6:34pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/6 "2021-04-15T18:34:53Z")

</div>

This is loaddata of the robot,i’ve compare it with another similar robot,it’s the same.  
No, the robot hasn’t been serviced this year due to covid issue.

 ![image.jpg](https://europe1.discourse-cdn.com/flex005/uploads/robotics1/original/2X/d/db7ece22c8b2c2419ef3db00154600d06f564843.jpeg)

---

<div class="post-metadata">

### Author: ![lemster68](https://dub1.discourse-cdn.com/flex005/user_avatar/tech-community.robotics.abb.com/lemster68/32/1945_2.png) [@lemster68](https://tech-community.robotics.abb.com/u/lemster68)
#### Post date: [April 15, 2021, 6:51pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/7 "2021-04-15T18:51:06Z")

</div>

Which axis is faulting? I would definitely drain the oil, examine it for contaminants, metal pieces. Also, if you can safely do so, release the brakes and push the joint around, see if it moves smoothly or has a crunchy spot.

---

<div class="post-metadata">

### Author: ![Amine108](https://avatars.discourse-cdn.com/v4/letter/a/f4b2a3/32.png) [@Amine108](https://tech-community.robotics.abb.com/u/Amine108)
#### Post date: [April 15, 2021, 7:07pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/8 "2021-04-15T19:07:11Z")

</div>

It’s Axis 1, i’ve cheked oil level and quality, it looks fine .  
Tomorrow I will try to move the joint manually and look for crunchy spot us you said.  
Thnx for replying.

---

<div class="post-metadata">

### Author: ![Amine108](https://avatars.discourse-cdn.com/v4/letter/a/f4b2a3/32.png) [@Amine108](https://tech-community.robotics.abb.com/u/Amine108)
#### Post date: [April 21, 2021, 8:37pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/9 "2021-04-21T20:37:53Z")

</div>

Hi again

​So the robot only stops once in 3 days . And today I’ve released axis 1 brake and pushed the joint around. It was quite hard all around.

So my question is how can I be sure the problem is a faulty brake and not the gearbox or something else?!

---

<div class="post-metadata">

### Author: ![innebandy](https://avatars.discourse-cdn.com/v4/letter/i/67e7ee/32.png) [@innebandy](https://tech-community.robotics.abb.com/u/innebandy)
#### Post date: [April 22, 2021, 12:22pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/10 "2021-04-22T12:22:02Z")

</div>

Regarding Error 50055, you need to follow the instructions in the troubleshooting manual as listed below.  
Description: Actual torque on joint arg too high. Might be caused by incorrect load data, too high acceleration, high external process forces, low temperature or hardware error.  
Recommended actions: • Check load data. • Reduce acceleration or speed. • Check hardware.  
When it comes to H/W error, the brake might be the reason. However, motor power cable issues were most common in my experience. So I recommend to replace the cable with new one.

---

<div class="post-metadata">

### Author: ![Amine108](https://avatars.discourse-cdn.com/v4/letter/a/f4b2a3/32.png) [@Amine108](https://tech-community.robotics.abb.com/u/Amine108)
#### Post date: [April 28, 2021, 9:24pm UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/11 "2021-04-28T21:24:29Z")

</div>

@innebandy i’ve already changed the cable harness.

---

<div class="post-metadata">

### Author: ![innebandy](https://avatars.discourse-cdn.com/v4/letter/i/67e7ee/32.png) [@innebandy](https://tech-community.robotics.abb.com/u/innebandy)
#### Post date: [April 29, 2021, 8:11am UTC](https://tech-community.robotics.abb.com/t/error-50055-joint-load-high/10113/12 "2021-04-29T08:11:42Z")

</div>

Please follow the instructions below.  
Separate the motor unit from the gearbox. Connect a 24Vdc power to the motor brake. Switch on the power and rotate the motor shaft/pinion with your hand, then the shaft should turn smoothly without any resistance. On the other hand, the shaft must standstill while the power is off.  
If this is your case, then the motor unit is okay.
